Engine OperationsEvolution 1.9

Official evolution · ADO-Pumper Task Book · September 2024

Evolution 1.9 — Pump to a ladder company for an elevated stream

OBJECTIVE: Calculate proper PDP for supplying an Elevated Master Stream from the truck

Which rig you are supplying, and why it changes the math

The only figure printed anywhere on this sheet is the about 15 mph speedometer reading at in-cab 7a. It gives no appliance loss, no elevation figure, no nozzle pressure and no target PDP — even though its objective is to calculate one. Every number below comes from the OFD Hydraulic Manual, and the term that changes is A: which rig you are supplying decides which appliance you are pumping through.

In-cab operations

1

Right foot on brake

2

Set parking brake

3

Shift transmission to neutral

4

Shift from road to pump (engage the pump shift control lever)

5

Pump engaged light is on

6

Shift transmission to Drive (D)

7

OK TO PUMP light is on and

The sheet joins 7 to 7a with and — they are one check in two halves. The light alone does not prove the shift took.

7a

Speedometer registers about 15 mph

Orem rigs: Engine 34 only — pump shift operations

The sheet prints Engine 34's pump shift here, between 7a and 8. On 34 these five replace the lever sequence above.

  1. Right foot on brake
  2. Neutral
  3. Park brake
  4. Engage “water pump” switch
  5. Green light indicator on
8

Emergency/warning lights are on

9

Change radio to correct channel

The Engineer listens closely to the radio at all times for traffic concerning charging, shutting down or adjusting pressures. Engine Company Operations 2023 V-1, Ch.1 Firefighter Assignments, p.1-11

10

Remove right foot from brake

11

Apparatus does not move

12

Exit cab after looking both directions

Out-of-cab operations

Numbering: 1–12 are the printed out-of-cab steps in the printed order. Steps marked + are mine, merged in where they apply.
1

Verify pump is engaged

2

Open tank to pump

3

Crack re-circulating/tank fill valve

4

Prime pump (if necessary)

5

Set wheel chocks

Printed on this sheet, and the first line of the changeover procedure: position the apparatus safely and immobilize it by setting the parking brake and chocking the wheels. ADO Task #19 Basic Pump Skills — Changeover, Step 1

6

Connect to hydrant supply and call for water

The changeover, step by step

Air in the empty supply hose will cause problems if it enters the pump while the pump is supplying lines under pressure. Open the bleeder valve on the gated intake so the air escapes as the supply line fills; when all the air has been forced out, close the bleeder. The water is now at the pump.

Then open the intake valve from the supply line very slowly, watching both the intake and the discharge gauges, adjusting discharge pressure as it comes open. After the intake is open the tank-to-pump can be closed — but leave the tank-fill valve partially open until the tank has refilled. A full tank is your reserve if the external supply is lost unexpectedly.

ADO Task #19 Basic Pump Skills — Changeover (Transition to an External Water Supply): opening narrative, and Operating Procedure Steps 6–8

+

CONNECT LDH SUPPLY

from Engine Evolution
+

OPEN PRESSURE RELIEF VALVE

from Engine Evolution
Why it goes open before the water comes
“Set the Discharge Relief Valve to about 150, rev up psi to 150 … then when I introduce hydrant water there isn't as much of a pressure spike and the discharge relief valve will catch any extra. Then after hydrant is fully opened I can throttle back down.”

My 2026-08-30 review. Orem's own changeover procedure agrees on the order: set the relief valve or pressure governor at Step 6, before the external supply is opened at Step 8. ADO Task #19

+

SIGNAL FOR WATER

from Engine Evolution
+

CLOSE PRESSURE RELIEF VALVE

from Engine Evolution
+

OPEN SUPPLY INTAKE SLOWLY (MONITOR GAUGES)

from Engine Evolution

Maintain 20 psi intake pressure. 20 psi minimum protects from drawing a vacuum on the intake hose.

+

CLOSE TANK TO PUMP

from Engine Evolution
+

REFILL TANK

from Engine Evolution

Note static hydrant pressure. You need it to read the residual drop later — see the 1st digit method in The numbers.

7

Make contact with truck company

This is where you find out which rig you are supplying and what tip is going on the aerial — both of which change the PDP.

8

Connect to truck with LDH

Which side of the pump this is

The manual names this configuration directly. In a supply evolution LDH is connected between the suction side of the pump and the hydrant. In an attack evolution LDH is connected between the discharge side of the pump and “an appliance or master stream.” Evolution 1.9 is both at once: hydrant to suction, truck to discharge.

Engine Company Operations 2023 V-1, p.5-9

9

Charge LDH slowly

Same discipline as the intake: open slowly and watch the gauges while the line fills. ADO Task #19, opening narrative and Step 8

10

Verify correct pressures

Name the rig before you calculate

Ladder 32 carries the pre-plumbed waterway25 psi ± elevation.

The tiller carries the playpipe — condensed Q² for the 3″, plus the elevation of the ladder, plus a 15 psi appliance loss, plus nozzle pressure.

The hydraulic manual lists these as “T33” and “Tiller33”, which reads like one rig with two appliances. It is two rigs, and T33 is now Ladder 32.

OFD Hydraulic Manual, Appliance Loss — Large Appliances, Aerial Master Stream · rig assignment per my 2026-08-30 ruling

11

Set manual discharge relief valve

Manual valve: Engine 31 · Engine 3820 · Ladder 32

The sheet prints this at 11, near the end. Orem's own changeover procedure sets the relief valve or pressure governor before pressure is put to the line — Step 6 of nine, not the last step. Flagged for the committee; on the fireground, set it early. ADO Task #19, Step 6

12

Monitor residual

A standing job, not a one-off check: monitor the residual pressure of the pump master intake gauge to determine the capability of supplying additional volumes when available or as needed. Engine Company Operations 2023 V-1, Ch.1 Firefighter Assignments, p.1-11

Master stream — the truck's elevated stream

The printed sheet stops at Monitor residual. It never says when the stream flows. That order is mine, fixed in my 2026-08-30 review: secure the device → calculate PDP → set PDP → notify Command big water is ready → confirm everyone is out → open the discharge. The full sequence lives on Engine Evolution.
1

PROPERLY SECURE DEVICE

Why & source

Master stream devices carry safety considerations that members must address. Higher flows are more likely to knock debris loose from the building and send it through the air into people or apparatus — that applies to any master stream, elevated included.

The second consideration is specific to a portable device: in the portable mode the monitor has a limited side-to-side range, and turning the nozzle too far left or right may destabilise the base and tip it over. On this evolution the device is the truck's, so securing it is the truck company's work — your part is confirming with them that it is done before you flow.

Engine Company Operations 2023 V-1, p.7-1

2

CALCULATE PDP

This is the evolution's stated objective. The arithmetic — formula, appliance loss by rig, friction loss, elevation and tip flows — is in The numbers below.

3

SET PDP

4

NOTIFY COMMAND BIG WATER IS READY

STOP

Confirm all department members are out of the building before flowing the elevated stream.

Affirmative acknowledgement from Command, not a one-way notification. Master stream operations require a coordinated effort from the companies on scene, “one of which is ensuring that all department members have been backed out of the building prior to flowing any master stream or elevated ladder pipe.”

Once the stream is in operation it has to be shut down to be repositioned, so the first placement has to be right. The safest exterior positions are the corners; the front is a dangerous and ineffective tactic that puts people in the collapse zone.

Engine Company Operations 2023 V-1, p.7-1
5

OPEN DISCHARGE

The sheet's own closing note: use different nozzles and tip sizes on the truck elevated master stream. Every tip change is a new N and a new Q — recalculate, do not adjust by feel.

The numbers — what CALCULATE PDP means here

The formula — and the one place the manual's notation is wrong

PDP = F + E + A + N

  • F — friction loss. Repeat F for every additional line or hose segment in the layout (F·F·E·A·N and beyond as the layout requires).
  • E — elevation loss or gain.
  • A — appliance loss.
  • N — nozzle pressure, counted exactly once.

Always start at the nozzle and work back to the pump.

The manual writes it as “PDP = Nozzle Pressure + Total Friction Loss” and then lists “N – Nozzle Pressure” inside the total-friction-loss list. Read literally that adds nozzle pressure twice and over-pumps every line. N appears once. Nozzle pressure is a component of PDP, not a component of friction loss.

OFD Hydraulic Manual §2.a and §2.c · notation corrected per my 2026-08-29 ruling

A — the appliance loss, and which rig you are pumping to

This is the term that this whole evolution turns on. The hydraulic manual lists the two aerial master streams under near-identical designations, which reads as one rig with two appliances. It is two rigs.

RigWhat you addAppliance
Ladder 32
manual's “T33”
25 psi ± elevationPre-plumbed waterway
The tiller
manual's “Tiller33”
Condensed Q² for the 3″ · elevation of the ladder · 15 psi appliance · nozzle pressurePlaypipe

For reference, the other large appliances in the same section: deck gun / ground monitor 25 psi; standpipe 25 psi regardless of flow; Rapid Attack Monitor 10 psi. Small appliances — wyes, gated wyes, siamese, reducer, increaser — are 10 psi if the combined flow exceeds 350 gpm, 0 psi below it.

OFD Hydraulic Manual, Appliance Loss — large and small appliances · rig assignment per my 2026-08-30 ruling

F — friction loss in the LDH between engine and truck

Setup step 3 is a hydraulics instruction: shorten the lay and you shrink this term.

FL = C × Q² × L

Q is gpm ÷ 100 (the “condensed Q”), L is length in hundreds of feet. The coefficients are developed from flow testing and IFSTA. Alongside the formula the manual gives a field method for each hose size — that is what you use on the panel.

HoseCoefficient (C)Field methodWorked
1¾″15.5 (IFSTA)100–200 gpm — subtract 100 from the gpm, divide by 2150 gpm → 25 psi / 100′
2½″2 (IFSTA)100–300 gpm — first two digits of the gpm, minus 10. 301–500 gpm — same, then add back the first digit250 gpm → 15 psi / 100′
350 gpm → 28 psi / 100′
3″.8300 gpm and up — Q² (condensed Q)300 gpm → 9 psi / 100′
5″.08500 gpm and up — Q² ÷ 101,000 gpm → 10 psi / 100′

Two of those rows are the ones this evolution uses. The 5″ is the lay from the engine to the truck — the term setup step 3 is telling you to shrink. The 3″ appears on the tiller only: the manual lists “Q² (condensed Q) for the 3″” inside the playpipe appliance entry, so it is a friction loss you add on top of the LDH you laid, not instead of it.

OFD Hydraulic Manual, Friction Loss — coefficients from flow testing and IFSTA; Appliance Loss — Aerial Master Stream · 5″ figures per my 2026-08-29 ruling

E — elevation, and why this evolution always has one
  • Geographical: .5 psi per foot.
  • Structural: 5 psi per floor, minus the first floor, calculated to the floor the nozzle is on.
  • Sub-level is a gain — subtract it from the PDP.

A handline on the ground can be an E of zero. An elevated stream never is: the nozzle is at the tip of a raised aerial. Both aerial entries name elevation explicitly — the pre-plumbed waterway is 25 psi ± elevation, and the playpipe list has “elevation of the ladder” as its own line. Get the tip height from the truck company; do not estimate it from the ground.

OFD Hydraulic Manual, Elevation Loss — field hydraulic calculation; Appliance Loss — Aerial Master Stream · elevation-to-the-nozzle per my ruling

N — the tip on the aerial

The sheet tells you the tip will change: use different nozzles and tip sizes on the truck elevated master stream. Master-stream smooth bore tips are rated at 80 psi nozzle pressure, not the 50 psi you use on a hand line.

Standard GPM for master-stream smooth bore tips — a calculation table, not a list of what is on any rig.
TipNozzle pressureGPM
1⅜″80 psi500
1½″80 psi600
1¾″80 psi800
2″80 psi1,000

For a tip that is not on the table: GPM = 29.7 × D² × √NP.

On the fog side there is no blanket figure — nozzle pressure is a property of the nozzle model. Read the nozzle; do not assume 100.

OFD Hydraulic Manual, Determining GPM from Smooth Bore Nozzles — Solid Stream / Smooth Bore Tips, master streams column; Determining GPM from FOG Nozzles

Rounding, and the number you actually set on the panel

Round down to the easiest whole number to set on the panel. The gauge is not a calculator — a component sum of 171 gets set as 170.

Rounding convention per my 2026-08-29 ruling

Putting it together — two worked PDPs, one per rig

Read this first. Orem publishes no worked PDP for evolution 1.9. What follows assembles the manual's own figures in the manual's own order so you can see the arithmetic. Every line is labelled either MANUAL (an OFD figure) or ON SCENE (a number you must get from the truck company — the values used here are placeholders to make the sum visible, not Orem figures).

Ladder 32 — pre-plumbed waterway

TermpsiWhere it comes from
N — 2″ tip80MANUAL — master-stream smooth bore, 80 psi, 1,000 gpm
A — waterway25MANUAL — pre-plumbed waterway
E — tip height35ON SCENE — 70 ft of tip height × .5 psi/ft
F — 5″ lay20ON SCENE — 200 ft at 1,000 gpm; 10 psi per 100 ft
PDP160sum

The tiller — playpipe

TermpsiWhere it comes from
N — 1½″ tip80MANUAL — master-stream smooth bore, 80 psi, 600 gpm
A — playpipe15MANUAL — appliance loss, playpipe
E — ladder elevation35ON SCENE — 70 ft × .5 psi/ft
F — 3″ on the ladder36ON SCENE — 100 ft at 600 gpm; Q² = 36 psi per 100 ft
F — 5″ lay7.2ON SCENE — 200 ft at 600 gpm; Q² ÷ 10 = 3.6 psi per 100 ft
PDP170173.2, rounded down

The one trap in the pre-plumbed line. The manual writes that entry as “25 psi +/− elevation”, which looks like elevation belongs inside A. It does not — that is the same E term, and it is counted once. A is 25. Elevation is E.

The one trap in the playpipe line. Its manual entry lists four things — Q² for the 3″, elevation of the ladder, 15 psi appliance, nozzle pressure. Those are not four appliance losses; they are the F, E, A and N of everything downstream of your LDH. The only term you add on top is the friction loss in the 5″ you laid to the truck.

Assembled from OFD Hydraulic Manual — Appliance Loss (Aerial Master Stream), Friction Loss field methods, Elevation Loss, and Standard GPM for master-stream smooth bore tips · rig assignment per my 2026-08-30 ruling · rounding per my 2026-08-29 ruling. Lengths and tip heights are placeholders, not Orem specifications.

Nozzle reaction — why “properly secure device” is a number

NR = 1.57 × d² × NP

1.57 is a constant, d is the nozzle diameter in inches, NP is nozzle pressure in psi. A 2″ master-stream tip at the manual's 80 psi: 1.57 × 4 × 80 = 502 lb of reaction force pushing back on the aerial. A 1½″ tip at 80 psi is 1.57 × 2.25 × 80 = 283 lb.

The manual also carries a field shortcut — one-third of the flow for a smooth bore, half the flow for a fog straight stream. At 1,000 gpm that shortcut estimates 333 lb against the formula's 502. Treat it as an estimating aid; the formula is the calculation.

This is the arithmetic behind the first step of the master-stream sequence. It is also why a tip change is not a small change: doubling nothing else, going from 1½″ to 2″ adds roughly 220 lb of reaction at the same nozzle pressure.

OFD Hydraulic Manual, Nozzle Reaction (smooth bore and fog) · tip pressures from Standard GPM for Solid Stream / Smooth Bore Tips, master streams column. Reaction figures worked from the manual's own formula.

NPDP — how much work the pump is really doing

NPDP = PDP − intake psi

No work is being performed on the suction side of the pump, so the incoming pressure is subtracted from the discharge pressure. A PDP of 150 psi on a 90 psi intake is a net of 60 psi. On an elevated stream, where the PDP is high, this is the number that tells you whether you have any margin left.

OFD Hydraulic Manual, Net Pump Discharge Pressure (NPDPpps)

Can this hydrant give me more? — the 1st digit method

Printed step 12 is monitor residual. This is what you do with it. You noted the static pressure when you refilled the tank; watch the drop to residual and read it against the first digit of that static. Worked at a 90 psi static:

MultipleResidual dropLike volumes remaining
90 × 1 = 91–9 psi3 like volumes
90 × 2 = 1810–18 psi2 like volumes
90 × 3 = 2719–27 psi1 like volume
28+ psi0 like volumes

OFD Hydraulic Manual, Calculating Like Volumes · Engine Company Operations 2023 V-1, Ch.1 Firefighter Assignments, p.1-11

What the manual teaches — elevated master streams and getting water to them

What counts as a master stream, and where an elevated stream sits

Most structure fires an Engine Company meets are handled with handlines. Occasionally a fire cannot be controlled with them and the engine has to deliver large quantities of water from a great distance.

By most definitions, any stream greater than 350 gpm that requires mechanical assistance for handling is a master stream. Also called large-caliber streams (LCS), these long-reaching, high-volume streams may be portable (ground-based), elevated — including ladder pipes and nozzles attached to elevating platforms — or mounted atop the engine apparatus itself. This evolution is the elevated case, supplied by the engine.

Engine Company Operations 2023 V-1, p.7-1. The printed text hyphenates “mechan-ical” across a line break; corrected here.

Not the deck gun, not the Stinger, not the R.A.M. — and why the difference is money

Chapter 7 spends most of its length on the engine's own master streams. They are different appliances with different losses, and grabbing the wrong figure is the easiest way to mis-pump this evolution.

ApplianceWhoseAppliance loss
Aerial master stream — pre-plumbed waterwayLadder 3225 psi ± elevation
Aerial master stream — playpipeThe tillerQ² for the 3″ · ladder elevation · 15 psi · NP
Deck gun / ground monitorThe engine25 psi
Rapid Attack Monitor (R.A.M.)The engine10 psi
StandpipeThe building25 psi regardless of flow

The manual's descriptions of the engine's own devices, for the contrast: the Stinger is a dual-purpose break-apart monitor plumbed to an outlet on top of the engine, so it goes into operation without running a supply line to it. Its drawback is that the deck-gun configuration may require the engine to be parked close enough to get reach — which puts the apparatus in a potentially dangerous position. Removed from the engine it mounts to a portable base with a single 5″ LDH inlet and folding legs, which is how you get the device away from the apparatus. The R.A.M. is a light, compact portable monitor a single firefighter can deploy, supplied by 2½″ or 3″ hose, with a maximum delivery of 500 gpm at 75 psi nozzle pressure and a waterway designed for minimal appliance loss.

None of that is what you are pumping here. On evolution 1.9 the device belongs to the truck and sits at the tip of a raised aerial — which is why the appliance term, and the elevation term with it, come from the aerial entry and nowhere else.

Engine Company Operations 2023 V-1, pp.7-4, 7-5 and 7-6 · OFD Hydraulic Manual, Appliance Loss — large appliances. Chapter 7's Stinger paragraph prints “A disadvantaged of using the Stinger”; wording corrected, sense unchanged.

Everyone backed out first — the source of the STOP gate

Master stream operations require a coordinated effort from the companies operating on scene, “one of which is ensuring that all department members have been backed out of the building prior to flowing any master stream or elevated ladder pipe.” The manual names the elevated case explicitly. That is the gate in the master-stream section above.

Putting master streams into service generally means interior offensive operations have been abandoned and a defensive posture is being employed — but “generally” is not “always”, which is exactly why the confirmation is a two-way acknowledgement.

Engine Company Operations 2023 V-1, p.7-1

Positioning — corners, never the front, and the collapse zone

The device must be positioned to provide an effective stream, because once the line is in operation it must be shut down to be repositioned. The safest exterior positions are at the corners of the building. Setting up in front — from the top of the engine or from the ground — is “a dangerous and ineffective tactic”; firefighters operating the stream are then in the collapse zone and may not have time to react to a sudden collapse of an exterior wall.

If a front position is unavoidable it must be set back far enough not to be struck by falling walls or debris. The collapse zone is one and one-half times the height of the tallest exterior wall — a 20-foot wall gets 30 feet, the further the better.

This governs where you park too: your engine is tied to the truck by LDH, and setup step 3 pushes you to keep that lay short. Short and out of the collapse zone, not short instead of it.

Engine Company Operations 2023 V-1, pp.7-1–7-2. Two printed slips on 7-2 are corrected here without changing the sense: the front-of-building sentence is missing its verb and reads “so that is will not be struck”, and the deck-gun paragraph below it reads “imposed by a narrow streets”.

Safety — what high flows do to the building

The first safety consideration the manual raises is not the appliance, it is the building: higher flows are more likely to knock debris loose and send it through the air into people or apparatus. An elevated stream is the highest-flow, highest-angle version of that.

The second consideration is portable-mode specific — a portable monitor has a limited side-to-side range and can be tipped over by turning the nozzle too far left or right. It is listed here because the same chapter covers both, not because it applies to an aerial.

Engine Company Operations 2023 V-1, p.7-1

Where the engine parks when a truck is coming

The Engineer of the first arriving engine has to give the Company Officer a sufficient view of the fire building, and generally leave the front of the building open for the Truck's aerial if needed. Other spotting considerations are water supply needs, FDC connections, line placement, and fire location and intensity.

Positioning the first engine as close as possible to the fire building “requires a coordinated effort between the Engineer, the Engine Company Officer, and the first arriving Truck Company for optimal placement.” Second arriving engines position so as not to block apparatus movement on the fireground.

And when stretching from the apparatus: “The apparatus should be positioned so that it will not interfere with Truck Company operations.” A hydrant near the fire building may be used only if it allows a rapid stretch and will not interfere with ladder company positioning.

Engine Company Operations 2023 V-1, Ch.1 Firefighter Assignments, pp.1-9, 1-10 and 1-11

Where the truck parks — and why it decides the length of your lay

Setup step 1 sends you to the ladder company for placement. The Truck Manual tells you what they are thinking about. It breaks aerial positioning into four considerations — uninvolved to involved, corners, inside vs. outside, and pull past / stop short — and two of them decide how far you will be pumping.

  • Uninvolved to involved. The truck spots to create distance between where the fire is and where it is going, which also sets them up “to protect uninvolved portions of the building if anticipating using aerial master streams.”
  • Inside vs. outside. An inside spot needs a longer throw. An outside spot allows Engine companies to position closer to the building underneath the Truck's ladder — it gets the waterway out of the way, gives a better climbing angle, and “sets us up for aerial master stream operations should the need arise.”

That is setup step 3 from the other side of the radio. The truck taking an outside spot is what makes a short LDH lay possible; if they have to go inside, expect the lay — and the F term — to grow.

The manual's own caution on the “the Truck takes the numbers” habit applies here too: hose can be extended and ladders cannot, but a poorly positioned truck can delay an arriving engine from laying to the fire.

2026 OFD Truck Manual v3.1, Section 6 Apparatus Positioning, p.143

Supply evolution vs attack evolution — you are running both

The reverse-lay section defines the two ways LDH is used:

  • Supply evolution — LDH connected between the suction side of the pump and the hydrant.
  • Attack evolution — LDH connected between the discharge side of the pump and “an appliance or master stream.”

Out-of-cab 6 is the supply evolution; out-of-cab 8 is the attack evolution. On a reverse lay the engine sits at the water source and supplements hydrant pressure to the rig in front — which is one way this evolution gets set up when the truck arrives first.

On the forward-lay side the department's rule is “5″ LDH first”: the connection shall be made using 5″ LDH, and only if that cannot be secured on the hydrant are a minimum of two 3″ hoses connected, one on each side.

Engine Company Operations 2023 V-1, p.5-9 and Ch.1 Firefighter Assignments, p.1-11

Getting enough water to an elevated stream

An elevated master stream is a high-flow load, so the supply question is a real one before you ever set a PDP.

  • Provide one 5-inch hose line for every 1,000 gpm to be delivered. p.5-5
  • A double 2½″ hydrant — two 2½″ outlets fed by a 4″ main, no steamer — should be expected to give less than 600 gpm. That will not carry a large tip. p.5-4
  • A single 5″ line may not flow all of the water available from a hydrant or water main. p.5-5

When one hydrant is not enough, the manual ranks the tactics from least to best preferred. It introduces them as “three basic tactics” and then prints four — all four are reproduced here:

  1. Multiple supply lines from a single hydrant.
  2. Pumping the hydrant with the 2nd or 3rd due engine supplying the attack pumper.
  3. Multiple supply lines from different hydrants sharing the same water main.
  4. Multiple supply lines from different hydrants not sharing the same water main.

If the water is remote, relay pumping applies: a water supply pumper at the source (the largest pumping capacity available), relay pumpers boosting pressure down the line, and the fire attack pumper at the scene supplying the lines and appliances. Orem uses the Constant Pressure Relay method.

Engine Company Operations 2023 V-1, pp.5-4 and 5-5, p.5-13, pp.5-14 and 5-15. The remaining flow bullets printed on 5-5 conflict with 5-4 and are on the error list — not published here.

If the water is far away — the Constant Pressure Relay, step by step

Orem uses the Constant Pressure Relay method. An elevated stream is exactly the load that forces the question, because the flow you need may be more than one hydrant near the fire can give.

  1. Position the attack pumper.
  2. Position the source pumper at the “key” hydrant.
  3. Lay out hose and place relay pumpers at 750-foot intervals.
  4. All pumpers except the source pumper open a discharge to exhaust air from the lines.
  5. Source pumper throttles up to 175 psi.
  6. The 1st relay pumper closes its unused discharge once a steady stream flows through it, then throttles up to 175 psi — and every successive relay pumper follows the same procedure.
  7. All driver/operators set their intake relief valves.
  8. The attack pumper adjusts PDP to supply the attack lines, maintaining water flow during temporary shutdowns by using one or more discharges as waste or dump lines.

Source and relay pumpers hold 175 psi PDP; the attack pumper adjusts as needed and dumps excess pressure. That 175 accounts for 20 psi residual pressure for the next pumper in the relay.

The ceiling on the whole operation is the hose layout. Maximum volume at 750 feet:

LayoutOne 2½One 3One 4One 5Two 2½’sOne 2½ & one 3Two 3’s
Max flow (gpm)3215081,0171,6076438301,017

Read that against the tip you are feeding. A single 5″ relay leg tops out at 1,607 gpm, so a 2″ tip at 1,000 gpm fits; a single 3″ leg at 508 gpm does not even carry a 1½″ tip. One mile is 5,280 feet, which is seven 750-foot intervals.

OFD Hydraulic Manual, Constant Pressure Relay (Limited Max Volume) — implementing steps, maximum volume table and key positions · Engine Company Operations 2023 V-1, p.5-15

The changeover — why the printed order is the order

Transitioning from tank water to a pressurised external source is its own task with its own nine steps. The ones that bite on this evolution:

  • Step 1 — position safely and immobilize: parking brake and chock the wheels.
  • Step 6 — set the relief valve or pressure governor. Sixth of nine, before pressure is put to the line, not last.
  • Step 8 — when the external supply becomes available, open the intake while closing the tank-to-pump, and divert enough water through the tank-fill line to replenish the tank.

Air in the empty supply hose causes problems if it enters the pump while the pump is supplying lines under pressure — open the bleeder on the gated intake so air escapes as the line fills, and close it once the air is out. Then open the intake very slowly while watching the intake and discharge gauges. A full tank is a limited reserve if the external supply is lost unexpectedly.

ADO Task #19 Basic Pump Skills — Changeover (Transition to an External Water Supply)

What the Engineer is expected to know at the panel

The Engineer “must know how many hose lines, size, length, nozzles, and the flow rates of their apparatus (per OFD hydraulic standard)” — which is why the sheet's note about different nozzles and tip sizes on the truck's elevated master stream is a calculation instruction, not a footnote.

In order to establish and maintain proper pumping pressures, all Engineers must know how many hoselines, the size and length of the hoseline, the type of nozzles being used, and their flow. They must listen closely to the radio at all times for traffic concerning charging, shutting down or adjusting hose line pressures, and monitor the residual pressure of the pump master intake gauge to determine the capability of supplying additional volumes.

The Engineer's suppression duties are listed as water supply, pump operations, and observing the condition of all hoselines stretched — and the Engineer must recognise the need for and initiate supply line operations when required.

Engine Company Operations 2023 V-1, Ch.1 Firefighter Assignments, pp.1-8, 1-9 and 1-11

Who else is doing what — the assignment picture

On residential, mid-rise and commercial alike the 1st Truck Company positions to cover side Alpha. The 2nd Truck Company covers side Charlie — “when possible” on residential, stated without that qualifier on mid-rise and commercial. On a mid-rise, ladder drivers remain with the rig to set the aerial device and work with other ladder drivers or crew on exterior operations, ventilation and utility control.

On the engine side the 2nd Engine Company completes water supply and pumps the hydrant for the 1st engine if needed; on commercial the 4th engine initiates a 2nd water supply on a “working fire”. If you are the one pumping the truck, know which engine owes you the hydrant.

OFD Quick Reference Guide for Initial Company Operations, May 2024. The guide states it is a quick reference and does not replace the full manuals.

Sources. ADO-Pumper Task Book, Evolution 1.9 (September 2024 version) — objective, setup, in-cab and out-of-cab steps verbatim with the printed numbering, including the Engine 34 pump shift block and the manual-relief-valve rigs. Steps marked “+” and the master-stream order are merged in from Engine Evolution per my 2026-08-30 review. Manual material: Engine Company Operations 2023 V-1 — Chapter 7 (Master Stream Operations, pp.7-1 to 7-6), Chapter 5 (Water Supply, pp.5-4 to 5-15) and Chapter 1 (Firefighter Assignments, pp.1-8 to 1-11); 2026 OFD Truck Manual v3.1 Section 6 (Apparatus Positioning, p.143); ADO Task #19 (Changeover); OFD Quick Reference Guide, May 2024; OFD Hydraulic Manual for every figure in The numbers. Engine Company Operations and the Truck Manual are cited by the page number printed in each manual's own footer — per chapter in Engine Ops (7-1, 5-9), continuous in the Truck Manual.

Version: prototype · Last reviewed 2026-08-30

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